FM Techie

  Part 6: DG Starting Procedures, Do’s & Don’ts, and DG Efficiency Calculations Operating a Diesel Generator (DG) set efficiently requires an understanding of the different starting modes, proper operational procedures, and maintenance best practices. Whether it's for routine operation or testing, knowing the correct procedures to follow ensures smooth performance and prevents costly repairs. The proper handling of the engine through manual, auto start, or test modes can also significantly enhance the generator’s longevity and fuel efficiency. This seventh part of the Operation and Maintenance of Diesel Generators Series provides a detailed overview of DG starting procedures, key operational modes, and critical Do’s & Don’ts to follow for optimal performance. We also explore DG efficiency calculations, which are essential for tracking fuel consumption and understanding operational costs. These insights are valuable in ensuring reliable power supply, especially in critical a...

  Part 6: Understanding A-Check, B-Check, C-Check, and D-Check for Diesel Generators Maintaining a diesel engine is crucial for efficient operation, extending its service life, and ensuring minimal downtime. Regular checks and scheduled maintenance help identify potential issues before they escalate into major problems, ultimately reducing repair costs and improving the engine's performance. The maintenance of diesel engines, particularly those used in diesel generators, follows a structured schedule categorized into A-Check, B-Check, C-Check, and D-Check. These checks are based on time intervals or operating hours, and each level of check has specific tasks designed to ensure optimal functionality. Understanding the different levels of checks and their respective tasks is essential for anyone involved in engine operation or maintenance. In this sixth part of the Operation and Maintenance of Diesel Generators Series, we will dive into the detailed aspects of A-Check, B-Check, C-Che...

  Part 4: Understanding Fuel System and Air System of Diesel Generators A diesel generator (DG) set relies on multiple interdependent subsystems to ensure optimal performance, fuel efficiency, and power generation. Among these, the fuel system and air system play crucial roles in maintaining engine efficiency and ensuring complete combustion. The fuel system ensures that the correct amount of diesel is delivered at the right time and in the proper condition, while the air system is responsible for supplying fresh air for combustion and efficiently expelling exhaust gases. Without these systems functioning properly, a generator may suffer from power loss, excessive emissions, and reduced efficiency. In this fourth part of the Diesel Generator Insights Series, we will explore the fuel system and air system, their key components, functions, and maintenance best practices. In the next part (Part 5), we will focus on the Cooling System, which plays an essential role in preventing overhe...

Introduction: Regular maintenance is essential to keep diesel generators running efficiently and reliably. A well structured maintenance checklist ensures optimal performance, prevents unexpected failures, and extends the lifespan of the equipment. This checklist covers daily, periodic, and annual maintenance tasks, including oil changes, cooling system checks, fuel system inspections, and battery maintenance. By following these guidelines, facility managers and operators can ensure uninterrupted power supply and reduced downtime for critical operations. Diesel Generator Maintenance Checklist A-CHECK (DAILY MAINTENANCE) Cleaning - Clean engine and premises. Checking Engine Oil Level - Ensure oil is between H and L marks on the dipstick, top up if required. Checking Coolant System - Verify coolant level in radiator, top up with premix coolant if needed. Inspect belt condition. Checking Fuel System - Inspect fuel strainer, clean breather on fuel tank, drain sediments/water from fu...